Turnkey Extrusion Systems

Turnkey Solutions

Plant Layout & Process Design for any application from Petro-Chemical to Profile Extrusion.

Regardless of the application, NFM / Welding Engineers can provide the complete turnkey solutions to meet your manufacturing needs. NFM employs a full staff of expert engineers dedicated to designing and implementing solutions for your customers.

Whether its mechanical design, electrical and controls, or chemical and process, our engineers provide integrated solutions into new installations or modifications to existing productions lines.

Front End Engineering & Design (FEED) Services

  • Single Source Design & Accountability
  • Pre-Engineering of Full System Equipment Integration

Research and Development

  • Concept and Process Design
  • Lab Trials and Process Optimization
  • Prototype and Process Scale-Up

Installations

  • On-Site Engineering & Project Management
  • Site Modifications
  • Full System Installation Supervision
  • Turnkey Controls & Auxiliary Integration

Operations

  • System Check-Out & Start-up
  • Operator & Maintenance Training

Control Systems

Aries II logo

Key Features:

  • Plant Automation: Control of Main Equipment & Peripherals
  • Three Modes of Operation: Operator, Supervisor and Engineering
  • Password protected
  • Two-tier Alarm and Warning System
  • SPC Data Capture and Recording of Process, Event, and Alarm Histories
  • Process Recipe Management
  • Remote Connectivity for Service, Process Support and Updates

System Design Capabilities:

  • Process Recipe Management Allows for Easy Recall and Changeover
  • Centralized and Decentralized Data Storage, Database Ready
  • Database Backup/Export/Link to Other Networked Devices and Programs
  • Monitor, Display, Alarms and Recording of All Process and Drive Components
  • Process Trend Viewing of Live Data Tags or Recorded Historical Information
  • Simulation Modes for Training, On-Screen Help
  • Kiosk-type, Free-standing Station or Swing Arm Pendant Display Mounts
  • 15″, 17″ and 24″ 1000 x 720 LCD TFT Resistive Touch Displays
  • Factory Friendly Industrial PC in Small Form Factor
  • Non-volatile PLC Memory

SAFETY FEATURES

  • Mandatory startup/shutdown process logic sequences eliminates operator influence and protects machinery from overloads and damage
  • Automated coordination of speed control of multiple drive/motor systems
  • Integrated Safety Modules with redundant Safety Rated Switches and hardware for personnel and machine protection

WARNINGS / ALARMS

  • Flashing screen, trigger visual beacons, audible signals, pagers
  • High and low pressures and temperatures, high current
  • Warnings can notify of process deviation and provide corrective help on console to amend
  • Uninterruptible power supply backup on PC allows for safe shutdown in advent of power disruption
Aries II Control System screens
Aries II Monitor

HARDWARE

  • Industrial Intel® architecture computer
  • Allen Bradley PLC
  • Network connectivity
  • Touch screen interface
  • Many I/O forms, types and interfaces

PLC PLATFOMS

  • Allen Bradley Compact
  • Allen Bradley Control Logix
  • Siemens PLC’s

HMI PLATFORMS

  • Allen Bradley RSView 32 PC-Based HMI
  • Allen Bradley Panel View Plus
  • Wonderware PC-Based HMI
  • Siemens WinCC

SOFTWARE

  • Windows platform
  • Rockwell RSView32 or Panel View Plus

         NFM Dalian logo

NFM /  Welding Engineers, Inc. is a leading global OEM for rubber and plastics extrusion systems. NFM offers full turnkey extrusion systems featuring custom-integrated controls and the highest level of extrusion technology and performance. As the leader in extrusion system design, manufacturing, support and service, NFM is your best resource for reliable extrusion performance.

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Locations

NFM Locations

Contact Us

Thank you for your interest in NFM. Please contact us using the information below. For information regarding a specific product or application, click here.

  •  577 Oberlin Road, Massillon, OH 44647-7899
  •  1.330.837.3868

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